該銑邊機導軌安裝形式為可拆裝式，并通過熱處理，床身結構合理，銑削頭運行更平穩(wěn)可靠，其進給系統(tǒng)與返程系統(tǒng)完全獨立，返程速度快、效率高、銑刀盤的角度調(diào)整方便，定制刀盤與標準刀盤可互換，是傳統(tǒng)銑邊機的更新?lián)Q代產(chǎn)品。
本文詳細闡述了雙頭有壓梁銑邊機的應用場地、具體作用以及性能特點。通過分析其在不同工業(yè)領域的應用場景，揭示了該設備在材料加工過程中的重要作用。同時，從設備結構、加工能力、操作便捷性等多個方面深入探討其性能特點，為相關行業(yè)合理選用和高效使用雙頭有壓梁銑邊機提供全面參考。
雙頭有壓梁銑邊機；應用場地；作用；性能特點
在現(xiàn)代工業(yè)制造領域，材料邊緣加工的質量和效率對產(chǎn)品的最終性能和生產(chǎn)周期有著重要影響。雙頭有壓梁銑邊機作為一種專業(yè)的邊緣加工設備，憑借其獨特的設計和強大的功能，在眾多行業(yè)中得到廣泛應用。深入了解該設備的應用場地、作用以及性能特點，有助于充分發(fā)揮其優(yōu)勢，提升工業(yè)生產(chǎn)的整體水平 。
在大型鋼結構制造企業(yè)中，雙頭有壓梁銑邊機是不可或缺的加工設備。無論是橋梁建設、高層建筑的鋼結構框架制作，還是大型廠房的鋼架構建，都需要對大量的鋼板、型鋼進行邊緣加工。例如，在橋梁鋼梁的制造過程中，需要將鋼板加工成符合設計要求的形狀和尺寸，以便進行焊接組裝。雙頭有壓梁銑邊機能夠對鋼板的邊緣進行精確銑削，去除毛刺、氧化皮，加工出合適的焊接坡口，為后續(xù)焊接工序提供高質量的接口，保證鋼結構的連接強度和穩(wěn)定性 。
船舶的船體結構由大量的鋼板焊接而成，對鋼板邊緣的加工精度和質量要求極高。雙頭有壓梁銑邊機可用于船舶板材的邊緣處理，能夠快速高效地銑削出各種形狀的坡口，如 X 形、V 形、Y 形等，滿足不同焊接工藝的需求。同時，在船舶內(nèi)部結構件，如艙壁、甲板等的加工過程中，該設備也能發(fā)揮重要作用，確保各部件之間的連接緊密，提高船舶的整體強度和密封性 。
壓力容器的制造對材料的加工精度和質量有著嚴格的標準。雙頭有壓梁銑邊機可對用于制造壓力容器的鋼板進行精確銑邊，保證邊緣的平整度和尺寸精度，加工出符合要求的焊接坡口。通過精確控制銑削參數(shù)，能夠有效消除材料表面的缺陷，提高焊接質量，確保壓力容器在使用過程中的安全性和可靠性 。
在各類機械加工車間中，對于一些形狀復雜、精度要求較高的零部件，需要對其邊緣進行精細加工。雙頭有壓梁銑邊機可以對機械零件的毛坯進行邊緣修整，去除不規(guī)則部分，為后續(xù)的機械加工工序奠定基礎。同時，在零件的焊接組裝前，對其邊緣進行銑削加工，能夠提高零件之間的裝配精度，保證機械產(chǎn)品的整體性能 。
去除材料邊緣在切割、鍛造等前期加工過程中產(chǎn)生的毛刺、毛邊和不平整部分，使材料邊緣更加光滑、整齊，為后續(xù)的加工和裝配提供良好的基礎。例如，對于火焰切割后的鋼板，其邊緣往往存在高低不平的熔渣和氧化皮，雙頭有壓梁銑邊機能夠快速有效地將這些多余部分去除，使鋼板邊緣達到所需的平整度 。
根據(jù)不同的焊接工藝要求，加工出各種形狀和角度的焊接坡口。合理的坡口設計能夠增加焊接接頭的強度，保證焊接質量，減少焊接變形。例如，在厚板焊接時，通過銑削出合適的坡口，可以使焊接材料更好地填充，形成牢固的焊接接頭 。
確保材料邊緣的尺寸精度，使加工后的材料符合設計圖紙的要求。通過精確的定位和進給系統(tǒng)，雙頭有壓梁銑邊機能夠將材料邊緣的尺寸誤差控制在極小的范圍內(nèi)，滿足高精度加工的需求，提高產(chǎn)品的合格率 。
配備兩個銑削頭，可同時對材料的兩端進行加工，相比單頭銑邊機，加工效率提高近一倍。在處理長尺寸材料時，無需進行二次裝夾和定位，減少了輔助時間，大大提升了生產(chǎn)效率，尤其適用于大批量生產(chǎn)場景 。
獨特的壓梁設計能夠在加工過程中對材料進行穩(wěn)固壓緊，防止材料在銑削力的作用下發(fā)生位移或振動。壓梁的壓力大小可根據(jù)材料的厚度和材質進行調(diào)節(jié)，確保不同規(guī)格的材料都能得到穩(wěn)定可靠的加工，從而提高加工精度和表面質量 。
能夠適應多種材料的加工，包括碳鋼、不銹鋼、合金鋼等金屬材料，以及部分非金屬材料。設備配備大功率的銑削電機和優(yōu)質的刀具，可承受較大的切削負荷，能夠對較厚的板材和型鋼進行高效銑削，滿足不同行業(yè)對材料加工厚度和硬度的要求 。
采用先進的數(shù)控系統(tǒng)，可實現(xiàn)對銑削過程的精確控制。操作人員通過編程輸入加工參數(shù)，如銑削深度、進給速度、坡口角度等，設備即可按照預設程序自動完成加工任務。數(shù)控系統(tǒng)還具備誤差補償功能，能夠實時監(jiān)測和調(diào)整加工過程中的誤差，保證加工精度的穩(wěn)定性 。
人機交互界面友好，操作簡單易懂，操作人員經(jīng)過短期培訓即可熟練掌握設備的操作方法。設備的結構設計合理，各部件布局緊湊，便于日常的檢查、維護和保養(yǎng)。刀具更換方便快捷，可有效減少停機時間，提高設備的利用率 。
設置了多種安全防護裝置，如防護罩、急停按鈕、過載保護等，能夠有效防止操作人員受到意外傷害，保障設備的安全運行。同時，設備的關鍵部件采用優(yōu)質材料制造，經(jīng)過嚴格的質量檢測和性能測試，具有較高的可靠性和穩(wěn)定性，可長時間連續(xù)運行 。
雙頭有壓梁銑邊機憑借其廣泛的應用場地、重要的加工作用以及顯著的性能特點，在現(xiàn)代工業(yè)制造中發(fā)揮著不可替代的作用。隨著工業(yè)技術的不斷進步和各行業(yè)對產(chǎn)品質量要求的日益提高，雙頭有壓梁銑邊機也將不斷進行技術創(chuàng)新和升級，以更好地滿足市場需求。未來，該設備有望在智能化控制、加工精度提升、節(jié)能環(huán)保等方面取得更大的突破，為工業(yè)生產(chǎn)的高效、高質量發(fā)展提供更有力的支持。
銑削能力：
銑削寬度：指雙刀頭能夠同時銑削的板材邊緣寬度范圍，例如可能在一定規(guī)格內(nèi)可實現(xiàn)對不同寬度板材的邊緣加工，常見的數(shù)值可能在幾十毫米到幾百毫米之間，具體取決于型號。
銑削厚度：表示該銑邊機能夠加工的板材厚度上限和下限，一般來說可以加工從較薄的板材到一定厚度的板材，如從 1 - 2 毫米的薄板到幾十毫米甚至更厚的厚板，不同型號有所不同。
銑削速度：雙刀頭的旋轉速度，通常以每分鐘多少轉（rpm）來衡量，較高的銑削速度可以提高加工效率，但也需要結合刀具和板材材質等因素進行調(diào)整，常見的速度范圍可能在幾百到數(shù)千轉每分鐘。
刀具參數(shù)：
刀具直徑：所使用的銑刀直徑大小，不同的刀具直徑適用于不同的加工需求和板材厚度，常見的刀具直徑可能在幾十毫米到上百毫米之間。
刀具齒數(shù)：刀具上的切削刃數(shù)量，齒數(shù)的多少會影響切削的平穩(wěn)性和加工表面質量，一般有 4 齒、6 齒、8 齒等不同選擇。
刀具材質：通常采用硬質合金等耐磨、高強度材質，以保證刀具的使用壽命和切削性能。
壓梁參數(shù)：
壓梁壓力：壓梁對板材施加的壓力大小，可根據(jù)板材的材質、厚度等進行調(diào)整，以確保板材在銑削過程中保持穩(wěn)定，壓力范圍可能從幾千牛到幾萬牛不等。
壓梁行程：壓梁能夠上下移動的距離，以適應不同厚度的板材，一般行程在幾十毫米到幾百毫米之間。
壓梁寬度：壓梁與板材接觸的寬度，足夠的寬度可以提供更均勻的壓力分布，保證板材在加工過程中的穩(wěn)定性，常見的寬度可能在幾十毫米左右。
進給參數(shù)：
電機功率：
精度參數(shù)：
This article elaborates on the application sites, specific functions, and performance characteristics of double-head press-beam edge milling machines. By analyzing their application scenarios in different industrial fields, it reveals the important role of this equipment in the material processing process. At the same time, it deeply explores its performance characteristics in terms of equipment structure, processing capacity, operation convenience, and other aspects, providing a comprehensive reference for relevant industries to reasonably select and efficiently use double-head press-beam edge milling machines.
Double-head press-beam edge milling machine; Application site; Function; Performance characteristics
In the modern industrial manufacturing field, the quality and efficiency of material edge processing have a significant impact on the final performance and production cycle of products. As a professional edge processing equipment, the double-head press-beam edge milling machine has been widely applied in many industries due to its unique design and powerful functions. In-depth understanding of the application sites, functions, and performance characteristics of this equipment helps to give full play to its advantages and improve the overall level of industrial production.
In large steel structure manufacturing enterprises, the double-head press-beam edge milling machine is an essential processing equipment. Whether it is the fabrication of steel structures for bridges, high-rise buildings, or the construction of steel frames for large workshops, a large number of steel plates and sections need to be processed at the edges. For example, during the manufacturing process of bridge girders, steel plates need to be processed into the required shapes and sizes for welding assembly. The double-head press-beam edge milling machine can precisely mill the edges of steel plates, remove burrs and oxide scales, and process appropriate welding grooves, providing high-quality interfaces for subsequent welding processes and ensuring the connection strength and stability of the steel structure.
The hull structure of ships is welded from a large number of steel plates, and extremely high precision and quality are required for the edge processing of the steel plates. The double-head press-beam edge milling machine can be used for the edge processing of ship plates. It can quickly and efficiently mill various shapes of grooves, such as X-shaped, V-shaped, and Y-shaped, meeting the requirements of different welding processes. At the same time, in the processing of internal structural components of ships, such as bulkheads and decks, this equipment can also play an important role, ensuring a tight connection between various components and improving the overall strength and sealing performance of the ship.
There are strict standards for the processing precision and quality of materials in the manufacturing of pressure vessels. The double-head press-beam edge milling machine can precisely mill the edges of steel plates used in the manufacturing of pressure vessels, ensuring the flatness and dimensional accuracy of the edges and processing the required welding grooves. By precisely controlling the milling parameters, it can effectively eliminate surface defects of the materials, improve the welding quality, and ensure the safety and reliability of the pressure vessel during use.
In various machining workshops, for some parts with complex shapes and high precision requirements, their edges need to be finely processed. The double-head press-beam edge milling machine can trim the edges of the blanks of mechanical parts, removing irregular parts and laying the foundation for subsequent machining processes. At the same time, before the welding and assembly of parts, milling the edges can improve the assembly accuracy between parts and ensure the overall performance of mechanical products.
Remove burrs, rough edges, and uneven parts generated during previous processing such as cutting and forging on the material edges, making the material edges smoother and neater, and providing a good foundation for subsequent processing and assembly. For example, for steel plates cut by flame cutting, there are often uneven slag and oxide scales on the edges. The double-head press-beam edge milling machine can quickly and effectively remove these excess parts, making the edges of the steel plates reach the required flatness.
Process various shapes and angles of welding grooves according to different welding process requirements. A reasonable groove design can increase the strength of the welding joint, ensure the welding quality, and reduce welding deformation. For example, when welding thick plates, by milling appropriate grooves, the welding materials can be better filled to form a firm welding joint.
Ensure the dimensional accuracy of the material edges, making the processed materials meet the requirements of the design drawings. Through the precise positioning and feeding system, the double-head press-beam edge milling machine can control the dimensional error of the material edges within a very small range, meeting the requirements of high-precision processing and improving the pass rate of products.
Equipped with two milling heads, it can simultaneously process both ends of the material. Compared with single-head edge milling machines, the processing efficiency is nearly doubled. When processing long-sized materials, there is no need for secondary clamping and positioning, reducing auxiliary time and greatly improving production efficiency, especially suitable for mass production scenarios.
The unique press-beam design can firmly press the material during the processing to prevent the material from shifting or vibrating under the action of the milling force. The pressure of the press-beam can be adjusted according to the thickness and material of the material, ensuring stable and reliable processing of materials of different specifications, thus improving the processing precision and surface quality.
It can adapt to the processing of various materials, including metal materials such as carbon steel, stainless steel, and alloy steel, as well as some non-metal materials. The equipment is equipped with a high-power milling motor and high-quality cutting tools, which can withstand large cutting loads and can efficiently mill thick plates and sections, meeting the requirements of different industries for the processing thickness and hardness of materials.
Adopting an advanced numerical control system, it can achieve precise control of the milling process. Operators can input processing parameters such as milling depth, feed speed, and groove angle through programming, and the equipment can automatically complete the processing task according to the preset program. The numerical control system also has an error compensation function, which can monitor and adjust the errors during the processing in real-time, ensuring the stability of the processing precision.
The human-machine interaction interface is user-friendly, and the operation is simple and easy to understand. Operators can master the operation method of the equipment proficiently after short-term training. The structural design of the equipment is reasonable, and the components are compactly arranged, facilitating daily inspection, maintenance, and repair. The tool replacement is convenient and quick, which can effectively reduce the downtime and improve the utilization rate of the equipment.
A variety of safety protection devices are set up, such as protective covers, emergency stop buttons, and overload protection, which can effectively prevent operators from accidental injuries and ensure the safe operation of the equipment. At the same time, the key components of the equipment are made of high-quality materials and have passed strict quality inspection and performance testing, with high reliability and stability, and can operate continuously for a long time.
The double-head press-beam edge milling machine plays an irreplaceable role in modern industrial manufacturing due to its wide application sites, important processing functions, and remarkable performance characteristics. With the continuous progress of industrial technology and the increasingly high requirements for product quality in various industries, the double-head press-beam edge milling machine will also continuously carry out technological innovation and upgrading to better meet market demands. In the future, this equipment is expected to make greater breakthroughs in intelligent control, improvement of processing precision, energy conservation, and environmental protection, providing more powerful support for the efficient and high-quality development of industrial production。
VI. Machine Processing Data
Milling Width: It refers to the width range of the plate edge that the double cutter heads can mill simultaneously. For example, edge processing of plates with different widths can be achieved within a certain specification. Common values may range from several tens of millimeters to several hundred millimeters, depending on the model.
Milling Thickness: It represents the upper and lower limits of the plate thickness that the edge milling machine can process. Generally, it can process plates from thin ones (such as 1 - 2 millimeters) to plates of a certain thickness. For instance, it can handle plates from 1 - 2 millimeters to dozens of millimeters or even thicker, varying with different models.
Milling Speed: The rotation speed of the double cutter heads, usually measured in revolutions per minute (rpm). A higher milling speed can improve the processing efficiency, but it also needs to be adjusted according to factors such as the cutter and the plate material. The common speed range may be from several hundred to several thousand revolutions per minute.
Cutter Parameters:
Cutter Diameter: The diameter of the milling cutter used. Different cutter diameters are suitable for different processing requirements and plate thicknesses. Common cutter diameters may range from several tens of millimeters to over a hundred millimeters.
Number of Cutter Teeth: The number of cutting edges on the cutter. The number of teeth affects the stability of cutting and the surface quality of processing. Generally, options like 4 teeth, 6 teeth, 8 teeth, etc. are available.
Cutter Material: Commonly, wear-resistant and high-strength materials such as cemented carbide are used to ensure the service life and cutting performance of the cutter.
Press-beam Parameters:
Press-beam Pressure: The magnitude of the pressure exerted by the press-beam on the plate. It can be adjusted according to the plate material and thickness to ensure the stability of the plate during the milling process. The pressure range may vary from several thousand Newtons to tens of thousands of Newtons.
Press-beam Stroke: The distance that the press-beam can move up and down to adapt to plates of different thicknesses. Generally, the stroke ranges from several tens of millimeters to several hundred millimeters.
Press-beam Width: The width of the contact between the press-beam and the plate. Sufficient width can provide a more uniform pressure distribution and ensure the stability of the plate during the processing. The common width may be around several tens of millimeters.
Feeding Parameters:
Worktable Feeding Speed: The feeding speed of the worktable that drives the plate during the milling process, usually measured in millimeters per minute (mm/min). It can be adjusted according to the plate material and cutter performance. Generally, it ranges from several tens of millimeters per minute to several meters per minute.
Rapid Feeding Speed: The speed at which the worktable moves quickly in the non-cutting state, used for quickly positioning the plate or adjusting the processing position. The speed is usually much faster than the working feeding speed, which may reach several meters per minute or even higher.
Motor Power:
Spindle Motor Power: The power of the motor that drives the double cutter heads to rotate. The power directly affects the milling capacity and cutting efficiency. Generally, the power ranges from several kilowatts to several tens of kilowatts, depending on the specification of the edge milling machine and the processing requirements.
Feeding Motor Power: The power of the motor used to drive the worktable for feeding. It is determined according to the load of the worktable and the feeding speed requirements. Usually, it ranges from several hundred watts to several kilowatts.
Accuracy Parameters:
Processing Accuracy: It includes indicators such as milling flatness, straightness, and perpendicularity. For example, the flatness may reach an error within several tens of micrometers per meter, and the straightness and perpendicularity also have corresponding high-precision requirements to ensure that the edge quality of the processed plate meets the standards.
Repeat Positioning Accuracy: It refers to the accuracy of the worktable or cutter during multiple positionings. Generally, it ranges from several tens of micrometers to several hundred micrometers. High repeat positioning accuracy helps ensure the consistency of batch processing。
| 序號NO | 項目 | 相關技術參數(shù) |
| 1 | 有效銑削長度(mm) | 4000 | 6000 | 9000 | 12000 | 14000 | 16000 | 18000 |
| 2 | 加工鋼板厚度(mm) | 6-140（也可根據(jù)用戶訂制） |
| 3 | 銑削角度(°) | 0-45 可訂制0-90 |
| 4 | 快進快退速度(mm) | 0-2200（采用變頻無極調(diào)速） |
| 5 | 銑削速度(mm/min) | O--1000mm（由板材材質決定銑削速度） |
| 6 | 一次最大銑削斜邊寬度(mm) | 30mm |
| 7 | 升降電機功率（KW） | 0.55 |
| 8 | 加工表面粗糙度 | Ra3.2-6.3 |
| 9 | 銑削主軸轉速(mm/min) | 580轉（銑邊機專用銑頭）也可配置變頻調(diào)速 |
| 10 | 液壓壓料缸數(shù)（只） | 9 | 13 | 19 | 25 | 29 | 33 | 37 |
| 11 | 托料架只數(shù)（只） | 5 | 7 | 10 | 12 | 14 | 16 | 18 |
| 12 | 壓料臺距地面高度(mm) | 900 |
| 13 | 進給電機功率（KW） | 1.5變頻調(diào)速（雙級擺線針輪減速機） |
| 14 | 銑削電機功率（KW） | 5.5（也可根據(jù)用戶要求配置） |
| 15 | 油泵電機功率（KW） | 5.5 |
| 16 | 液壓系統(tǒng)壓力（兆帕） | 3.5 |
| 17 | 壓料力單杠（噸） | 2 X 19 |
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| Serial Number | Item | Relevant Technical Parameters |
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| 1 | Effective Milling Length (mm) | 4000, 6000, 9000, 12000, 14000, 16000, 18000 |
| 2 | Thickness of Processed Steel Plate (mm) | 6 - 140 (can also be customized according to user requirements) |
| 3 | Milling Angle (°) | 0 - 45 (can be customized to 0 - 90) |
| 4 | Fast Forward and Fast Reverse Speed (mm) | 0 - 2200 (using variable frequency stepless speed regulation) |
| 5 | Milling Speed (mm/min) | O--1000mm (The milling speed is determined by the material of the plate) |
| 6 | Maximum Width of Milled Bevel at One Time (mm) | 30mm |
| 7 | Power of Lifting Motor (KW) | 0.55 |
| 8 | Surface Roughness of Processing | Ra3.2 - 6.3 |
| 9 | Rotation Speed of Milling Spindle (mm/min) | 580 revolutions (Special milling head for edge milling machine) (Variable frequency speed regulation can also be configured) |
| 10 | Number of Hydraulic Material Pressing Cylinders (pcs) | 9, 13, 19, 25, 29, 33, 37 |
| 11 | Number of Material Supporting Frames (pcs) | 5, 7, 10, 12, 14, 16, 18 |
| 12 | Height of Material Pressing Table from the Ground (mm) | 900 |
| 13 | Power of Feeding Motor (KW) | 1.5 (Variable frequency speed regulation (Double-stage cycloidal pinwheel reducer)) |
| 14 | Power of Milling Motor (KW) | 5.5 (can also be configured according to user requirements) |
| 15 | Power of Oil Pump Motor (KW) | 5.5 |
| 16 | Pressure of Hydraulic System (MPa) | 3.5 |
| 17 | Single Bar of Material Pressing Force (ton) | 2 X 19 |
本資料所列數(shù)據(jù)為參考數(shù)據(jù)，如與機床實際數(shù)據(jù)不符，應以機床實際數(shù)據(jù)為準，以上參數(shù)如有變動，恕不另行通知，本公司保留對此資料的最終解釋權!
The data listed in this document are for reference only. In case of any discrepancy with the actual data of the machine tool, the actual data of the machine tool shall prevail. Any changes to the above parameters will not be separately notified, and our company reserves the right to the final interpretation of this document!
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